Custom Molding Profiles

From historic replications to high-volume runs — we partner with trade professionals on the profiles that matter.

About the process

We start by creating a CNC-cut template from your drawing or sample. Our team then grinds and balances precision knives that mirror your profile exactly. Once the tooling is complete, your mouldings are run on our high-speed moulder for consistent, repeatable results every time.

Short run of custom replicated moldings

The client needed 6 molding profiles matched and made out of cherry.  Pictured below is the samples provided by the client, the knives to make each profile, and under the knives, the templates we used to create the knives.

Custom knives made to match up to client provided moldings

Our profile knife grinder

This is our profile knife grinder in action finishing a rough grind on a tambour profile.  On the right side there is a small stylus that follows the template and allows us to grind the knives to exactly match the template.  In the video you can see the second knife in the moulder head hasn’t been ground yet.

Custom dowels

This was a job where another millwork company needed 48,000 lineal feet of anigre dowels made in 4 different sizes.  Every piece was inspected, cut to length, and sanded before being shipped out.

Gang ripping the dowel blanks

Cutting the boards into blanks for the moulder

Dowels coming out of the moulder

The blanks go in square and come out round

Packed and ready to ship!

The guys are just finishing strapping down the dowels.

Delivery information

We deliver everywhere within 150 miles of our Frostproof facility using our own trucks and our own team. Your order stays in our hands from the mill to your job site; no third-party freight, no breakage, no surprises. 

Most builder orders qualify for reduced or free delivery, depending on location and order size. We reward larger, consolidated orders with delivery credits designed to help keep projects running smoothly.

We deliver to:
• Tampa / St. Petersburg
• Orlando & surrounding areas
• Sarasota / Bradenton
• West Palm Beach
• Fort Myers / Naples
• Daytona, Ocala, and more


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